Choosing New Replacement Casters for Chairs
You’re not stuck with the original casters that come with your office chair, and a broken caster isn't the end of your chair. There are many options for replacing the casters, and below you'll find the information you need to make an informed decision.
The first thing you will need to know is the stem size of your
current casters. To find this out, you will have to remove the stem from
the chair. From there, check out of our
How to Measure Caster Stems
page for more information. This is a very important step as casters
may have one of several styles of stem, and use either imperial or metric
standards.
After that, determine the primary location of use. Will it be on a low pile carpet? Plastic or glass chair mat? Hardwood or tile floor? This information is critical for determining the right wheel material. On carpet, nylon (plastic) or metal wheels are acceptable. On hard surfaces, especially damageable surfaces like hardwood, you want to get a soft wheel like neoprene, thermoplastic elastomer (synthetic rubber), or urethane. Soft rubber is also an option, but it may leave unsightly black marks on flooring where other soft treads will not.
From this point on, the choices are primarily aesthetic. Hooded or unhooded? If hooded, perhaps a color other than black, such as the Windsor Antique or bright brass? These choices won’t affect the functionality, but may be far more pleasing to the eye than the original casters.
Take a look at our online selection of casters or give us a call at 1-800-215-8220 to speak with a salesperson about all available options.

Welding a Custom Caster
Custom Tread Lock



The bore diameter is the internal size of the bore.
This measurement is required in order for the wheel to fit the existing
axle assembly properly. While looking at the side of the wheel, measure
across the inside of the opening in the center of the wheel where the
axle passes through. This tends to be a more precise measurement than
the wheel diameter. If you have a micrometer or caliper, that would be
the preferred method of measuring. Another method would be to insert
drill bits until you found one that matched the size of the bore.
The last primary measurement is the hub length. This
is the distance between each side of the wheel through the bore. Proper
hub length allows the wheel to fit between the caster fork assembly
with minimal play. This measurement is more important than wheel width,
because it determines if the wheel will fit the frame or not. The wheel
width does not determine if the wheel will fit in the fork. A tape
measure will not typically fit through the bore to take this
measurement. Instead, use a piece of dowel or pencil and insert it
through the bore. Hold one end of the dowel flush with one side of the
bore, and mark the other side. Then you can remove the dowel and measure
from the flush end to the mark.